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INDUSTRIAL CT SCANNING
CASE STUDIES

Industrial CT Scanning is used for

the non-destructive evaluation of various products. CT data can be used for quality control and inspection, metrology & dimensional evaluation, failure prevention and analysis, reverse engineering, and scientific and materials research.

Evaluating Pharmaceutical Medications and Pills using Industrial CT Scanning

January 21, 2025 /
INDUSTRIAL CT SCANNING FOR PHARMACEUTICAL EVALUATION   Industrial CT Scanning is used in the pharmaceutical industry to evaluate pills, tablets, and packaging to quantify characteristics like ingredient homogeneity, coating thickness,
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CT Scanning Vintage Tobacco Packs for Cards

December 16, 2024 / , , ,
X-RAY & CT SCANNING VINTAGE TOBACCO PACKS History like these tobacco packs should be preserved – unless it contains even more favorable collectibles like Honus Wagner, Ty Cobb, or Cy
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IIC Featured in New York Times for Industrial CT Scanning Services

December 14, 2024 / ,
On December 12th, 2024 Industrial Inspection & Consulting was featured in the New York Times for their excellence in Non-Destructive Testing with an emphasis on X-Ray & CT Scanning. Five
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X-ray Inspection of PCB Solder Joint Porosity

December 8, 2024 / ,
DIGITAL X-RAY INSPECTION OF PCBs   X-ray inspection is used to inspect the quality and reliability of products containing electronics by revealing hidden defects such as soldering issues, voids, misalignments,
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Film Radiography vs Digital Radiography

December 5, 2024 / ,
Radiographic Testing can be summarized as interpreting the differential absorption of X-rays. But X-rays are a band of electromagnetic radiation that cannot be detected with human senses (sight, smell, taste,
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CT Scanning PCB Microchips

November 25, 2024 /
CT Scanning PCB Microchips Micro-CT (micro-computed tomography) scanning has become an essential tool for inspecting microchips and PCBs (Printed Circuit Boards) in the electronics industry. The technology allows for non-destructive,
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Using X-Ray & CT Scanning to Identify Mystery Box Collectibles

November 23, 2024 / ,
In 2005, Hasbro launched a Star Wars collectible action figure game called Attacktix, which became a childhood obsession of mine. The game featured hundreds of characters to collect, each sold in
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X-Ray & CT Imaging of Endoscopy Medical Device

November 20, 2024 /
X-Ray CT Inspection of Pillcam Pill cameras, or “pillcams,” are small, ingestible devices used to capture images of the inside of the gastrointestinal tract. They are particularly useful for diagnosing
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Diagnosing Failure Within a CubeSat Using Industrial X-Ray & CT Scanning

October 24, 2024 /
DIAGNOSING FAILURE WITHIN A CUBESAT Industrial Inspection played a critical role in diagnosing a failure within this CubeSat. Set to launch on a SpaceX rideshare in November 2024, our client
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CT Scanning Tensile Strips

October 9, 2024 /
Tensile strips are manufactured materials used to measure or apply tensile stress in various applications. They are often used in structural engineering and material testing to evaluate the strength and
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IIC files PPA for CT Obfuscation Invention

September 9, 2024 / , ,
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World’s First Collector Card CT Scanning Service

July 27, 2024 / ,
UPDATE 8/3/2024: We are aware of and working through the moral dilemma of CT scanning sealed collectibles. Our objective position is one of scientific ability and data-driven results. It is
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Inspecting Additively Manufactured Parts using Industrial CT Scanning

July 24, 2024 / ,
Inspecting Additively Manufactured Components using Industrial CT Scanning Additive manufacturing (3D printing) allows for the creation of highly complex and intricate designs that would be difficult or impossible to achieve
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CT Scanning Castings for Porosity

July 18, 2024 /
CT SCANNING CASTINGS FOR POROSITY EVALUATION CT Scanning is used to quantify porosity within a part – whether it be plastics or metals. This information is useful for applications like
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First Article Inspections using PolyWorks

July 17, 2024 / ,
First Article Inspections First Article Inspection (FAI) is a comprehensive verification process used in manufacturing to ensure that a newly produced part or component meets all specified requirements. It involves
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Industrial CT Step Scanning (4D CT) of Gaskets and Seals

July 11, 2024 /
Step Scanning FOR VARIOUS CONDITIONS Step scanning, often referred to as “4D CT”, is the process of collecting several CT datasets at various product conditions, aligning those datasets to a
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CT Scanning & 3D Printing Jumping Spider

July 2, 2024 / ,
CT Scanning & 3D Printing Spiders With our micro-focus CT scanning systems we are able to collect the incredible details of objects like this spider. Learn more about the capability
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CT Scanning Unopened Pokemon Cards

June 26, 2024 /
NOW YOU CAN PIKACHU CARDS WITHOUT OPENING THE BOX This case study is a testament to the sensitivity of Industrial CT imaging. Our team has been able to characterize holographic
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Scanning & Reverse Engineering Firearm Components

June 25, 2024 / , ,
REVERSE ENGINEERING FIREARM COMPONENTS High resolution scan data acquired by our laser and CT systems is used to reverse engineer firearm components. This data can be used to modify existing
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Measuring Slop in Assembly Plunger Tracks

June 20, 2024 / ,
MEASURING SLOP IN ASSEMBLY ATTACHMENTS Laser & CT scanning produces high accuracy, water tight digital representations of products to be used for part to part and part to CAD dimensional
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MyVGL Tutorial & Users Guide for CT Analysis

June 20, 2024 / ,
Become a CT Expert using MyVGL In just a few steps you can become an expert CT analyst. This guide demonstrates the basic, step-by-step functions of the industrial CT industry’s
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Industrial CT Scanning Complex Electronics like Relays

June 17, 2024 /
INDUSTRIAL CT SCANNING COMPLEX ELECTRONICS Aviation Relays are used in power distribution systems to control the flow of electrical power to different components and subsystems. Aircraft control systems, such as those
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Microfocus CT Scanning of Fossils

June 13, 2024 /
MICROFOCUS CT SCANNING OF FOSSILS The oldest fossils are billions of years old. Traditional ways of examining fossils often employ destructive techniques which can compromise these timeless specimens. Industrial computed
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X-Raying & Grading Aluminum Castings

June 11, 2024 /
CERTIFIED RADIOGRAPHY OF CASTINGS X-ray inspection is a non-destructive testing method, meaning it allows for the examination of castings without causing damage to the parts. This is especially important for
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Measuring Volume of Tubes & Beakers

June 10, 2024 / ,
MEASURING TEST TUBES & VIALS FOR WALL THICKNESS AND VOLUME CT scanning plays a pivotal role in assessing the wall thickness and volume of glass components, offering critical insights for
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Industrial CT Scanning Battery Cells

June 10, 2024 /
Industrial CT Scanning Battery Cells In the race towards a sustainable future, battery technologies have emerged as frontrunners, promising cleaner, greener transportation. Central to this revolution are lithium-ion battery cells,
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Volumetric Porosity & Cracks in PCB Housing

June 9, 2024 /
INVESTIGATING A FAILED LED HOUSING This LED housing has failed. It was sent to us to try to locate the point of failure, which is equivalent to finding a needle
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Industrial CT Scanning of Spark Plugs

June 7, 2024 /
INDUSTRIAL CT SCANNING OF AEROSPACE SPARK PLUGS When precision and safety are paramount, the significance of CT scanning for spark plugs cannot be overstated. These small yet vital components play
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Investigating Failed Components using Industrial CT Scanning

May 31, 2024 / ,
FAILURE INVESTIGATION OF HUMAN SUPPORT SYSTEM (CHAIR) Have you fallen and can’t get up? Are you struggling to return something to Amazon? Are you tired of finding 3500mm cubed voids
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Designing New Components Around Existing Geometry

May 30, 2024 / , ,
DESIGNING NEW COMPONENTS FOR PERFECT FIT AND FUNCTION Combining the power of the world’s best scanning hardware and software allows us to produce models with incredible accuracy. This case study
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What is Industrial X-Ray Imaging?

May 27, 2024 / ,
Industrial X-ray services are the unsung heroes of modern manufacturing, providing invaluable insights into the inner workings of complex components and materials. From aerospace to automotive industries, these services utilize
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CT Scanning Coronary Stents for Weld Evaluation

May 26, 2024 /
3um RESOLUTION CT IMAGING OF STENT WELDS Coronary stents are a specific type of stent used in the treatment of coronary artery disease. These stents are implanted into the coronary
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CT Scanning PCB Components

May 24, 2024 /
X-Ray & CT Scanning PCB Components Industrial X-Ray & CT scanning is used to non-destructively evaluate printed circuit boards. 2D X-RAY 2D x-ray allows our certified technicians to quickly inspect
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CT Scanning Tube Welds for Lack of Penetration

May 22, 2024 /
IMAGING STEEL TUBES FOR WELD FLAWS Inspecting tube welds in aerospace, defense, and nuclear applications is not just important; it’s absolutely essential for ensuring safety, preventing environmental contamination, maintaining operational
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CT Scanning Glass Components for Wall Thickness Evaluation

May 22, 2024 /
INDUSTRIAL CT SCANNING GLASS COMPONENTS ‘ data-next-icon=’‘ data-makeresponsive=”true” data-startingposition=”50%”> WALL THICKNESS EVALUATION
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Industrial CT Scan of Suture Needle

May 20, 2024 /
MEASURING NEEDLES USING MICRO-CT SCANNING Industrial’s micro-CT scanning systems are able to resolve down to 3um resolution for the inspection of the smallest manufactured products like needles, fine drill bits,
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Digital X-Ray or CT for Fuel Injector Sort?

May 17, 2024 /
X-Ray or CT for sorting? Every sort we receive starts with the same question – is digital radiography or CT scanning the optimal method for this project? This sort focuses
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Measuring Flight Control Check Valve Screen Size using Micro CT

May 16, 2024 /
Inspection of Fluid System Micro Check Valves Miniature fluid control components are used in every industry – from scientific instruments like respirators, to defense systems like missile seekers, and automotive
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High Resolution Digital X-Ray of Power Drill

May 16, 2024 /
Industrial X-Ray & CT SCANNING OF POWER DRILL Industrial X-Ray & CT inspection services allow our clients to inspect the internal geometry of their products. This case study explores a
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CT Scanning Printed Titanium Implants for Porosity & Trapped Powder

May 14, 2024 /
CHARACTERIZING AM COMPONENTS USING INDUSTRIAL CT SCANNING Industrial CT Scanning is used to characterize 3D Printed / Additively Manufactured components. A strength of these components is the ability to manufacture
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Industrial CT Scanning Brazed Heat Exchangers

May 14, 2024 /
Characterizing Leak Paths in Brazed Copper Heat Exchangers Heat exchangers are devices that transfer heat from one medium to another using a network of channeled circuits. We’ve CT scanned most
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Qualifying Stainless Bellows using Industrial CT Scanning

May 11, 2024 /
CT Scanning Bellows Bellows are a type of expansion joint used in piping applications for a variety of industries like oil & gas, aerospace and defense. Bellows allow complex systems
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Industrial CT Scanning Battery Cells & Battery Modules

May 9, 2024 /
THE DEFINITIVE GUIDE TO CT SCANNING BATTERIES Modern electrification is taking over many industries and battery technology is rapidly evolving to ensure new energy sources have a reliable storage mechanism.
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CT Scanning Materials for Porosity & Fiber Orientation

May 8, 2024 /
INTERNAL INSPECTION OF ADVANCED MATERIALS Industrial CT scanning is used to inspect advanced materials for defects like porosity, inclusions, cracks, delaminations, and fiber orientation. These are aircraft phenolics and their
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CT Scanning & Reverse Engineering Complex Assemblies

May 7, 2024 / ,
Reverse Engineering Complex Assemblies Combining high resolution scan data from devices like our Nikon CT scanners and Hexagon Laser arms with best in class inspection softwares (PolyWorks & Geomagic Design
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Reverse Engineering Components for Fit & Function

May 7, 2024 / , ,
Reverse Engineering Components for Perfect Fit & Function We combine exceptional technologies like CT scanning and modeling and inspection softwares to re-create perfect fit and function components. For example, these
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Industrial CT Scanning Micro Filters

May 6, 2024 /
Micro-CT scanning allows us to inspect small components like stainless mesh filters for porosity, gaps, and overmold conditions.
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Geometric Magnification Explained – 40um vs 8um CT Scan of Sensor

May 3, 2024 / ,
WHY RESOLUTION MATTERS For x-ray & CT imaging there is a dynamic called Geometric Magnification. GeoMag (Mg) is the calculation of the distance between the x-ray source to test object and
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X-Ray Repeatability of PCB Components

May 2, 2024 /
HIGH RESOLUTION X-RAY REPEATABILITY High resolution x-ray is used to characterize PCB components for failure avoidance and analysis. With electrostatic discharge mechanisms in place, we image and sort safety and
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Failure in the Field – Medical Instrument Carrier

May 1, 2024 / ,
Failure in the Field This vessel is designed to hold and suspend implant screws in sterile liquid. The slots allow for various sizes to be carried using the same vessel.
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Shrink & Porosity near Fan Blades

May 1, 2024 /
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Pre-to-Post Use Evaluation using Industrial CT Scanning

May 1, 2024 /
High Resolution part evaluation Industrial CT Scanning is used to characterize a variety of products including multi-material plastic assemblies like this wall anchor. Some practical uses include: > Fitment analysis –
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CT Scan of Shaver – Blade Wear Analysis

May 1, 2024 /
Evaluating an Electric Shaver Industrial CT scanning can be used to investigate components and assemblies for proper part placement, failure analysis, and wear. This Norelco shaver is a great demonstration
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CT Imaging NASA J2 Engine Thrust Chamber Cooling Channels

April 29, 2024 /
CT Imaging the Brazed Tubing of Saturn V J-2 engine Thrust Chamber Per Wikipedia the J-2, commonly known as Rocketdyne J-2, was a liquid-fuel cryogenic rocket engine used on NASA’s
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Investigating Packaging Leaks using Industrial CT Scanning

April 26, 2024 /
PACKAGING inspection using INDUSTRIAL CT SCANNING We regularly inspect packaging for a variety of goods using industrial radiography and CT scanning. Typical inspections include component presence verification, wall thickness evaluation,
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FOD & Potting Failure in Probe

March 10, 2024 /
INVESTIGATION OF PROBE FAILURE During testing it was found that this probe was the culprit of a larger article’s performance failure. We CT scanned the unit to produce a full
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Inspecting Surgical Screws using Industrial CT Scanning

March 9, 2024 / ,
CT SCANNING IMPLANT SCREWS FOR INSPECTION & REVERSE ENGINEERING Microfocus CT scanning is used to produce high resolution, water tight scan files of implant screws for a variety of reasons
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Industrial Radiography & CT Scanning Case Study

January 29, 2024 /
X-ray vision is not just for superheroes. We, the scrawny nerds, can see inside objects to offer you a variety of services like non-destructive testing for R&D and part conformance qualifications, dimensional inspection of...
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Certified X-Ray & CT Consulting of Welds

January 27, 2024 /
ASNT / NAS 410 Certified X-Ray Technique Development, Reading, and Grading
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How to choose between a Surface or Sub-surface NDT method

January 27, 2024 / , ,
Which method is right? There are many factors - speed, portability, specifications, cost, and type of information learned.
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Demonstrating CT Scan Parameter Affects on Quality

May 29, 2023 /
Demonstrating Scan Parameter Quality Differences This case study seeks to demonstrate CT scan parameters and their effects on data quality. The data focuses on quantity of projections and frame averaging.
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